Some old Bullshit...

Yak about stuff. Just stuff.
User avatar
Maddel
Posts: 1462
Joined: June 29th, 2017, 8:30 am

Re: Some old Bullshit...

May 2015

On with sound deadening...
Butyl rubber mats glued to the wheel arches. Again some felt stripes and this time some additional Butyl mats
were added before another layer of bitumen pads went in...
Image

Image

Now to fit that infamous felt cover. The original one tended to totally disintegrate over the years.
The felt I used is latex covered on the top which may increase durability...
Image

Image

Felt like the The Valiant Little Tailor... :D That mat will go back in when adding the new carpet (much) later.
Image

Removed the remaining old carpets an started to scrape the old glue encrustations off...
Image

Image

Damn, that wheel arch looked nasty. Most likely some brake fluid from a former leak at the reservoir found its way
down into the black hole and due to capillary action gnawed at the sealer on the inside... :(
Image

So I took out the wiring harness and peeled off the softened and brittle sealer. Man, there's always something... :x
Image
User avatar
Maddel
Posts: 1462
Joined: June 29th, 2017, 8:30 am

Re: Some old Bullshit...

June 2015

Cleanup continued...
Image

All the old encrusted glue finally removed...
Image

Image

Wheel arch seam cleared...
Image

After some additional sanding a first layer of primer was put on...
Image

Image

Image

Image

Now for some seam sealer...
Image

Image
User avatar
Maddel
Posts: 1462
Joined: June 29th, 2017, 8:30 am

Re: Some old Bullshit...

July 2015

Applied a final layer of primer...
Image

Image

Spared the front wheel wells because I wanted to fit the front kick panels first...
Image

Image

Note the cardboard speaker dummy to determine the mounting depth... :D
Image

Image

Primer done...
Image

After some rough reshaping I added cardboard patterns to the kick panels to fill some gaps and then applied
a first layer of fiberglass mats and epoxy...
Image

Image

Final fiberglass/epoxy layer added and sanded down...
Image

Image
User avatar
Super_Randy
Get off my lawn.
Posts: 1526
Joined: June 11th, 2017, 10:41 pm
Location: Bong Leach Commiefornia

Re: Some old Bullshit...

why is the pan red?
you never learn nothin by mistake if you're to careful.
bad decisions make good memories.
User avatar
Maddel
Posts: 1462
Joined: June 29th, 2017, 8:30 am

Re: Some old Bullshit...

Super_Randy wrote: February 14th, 2023, 9:00 pmwhy is the pan red?
That's russet red primer. The final coat will be semigloss black synthetic-resin varnish.
User avatar
Maddel
Posts: 1462
Joined: June 29th, 2017, 8:30 am

Re: Some old Bullshit...

August 2015

Made stacked stepped speaker mounting rings for the kick panels out of 4mm plywood...
Image

Image

Image

Image

Then epoxied the plywood rings to the kick panels...
Image

Image

Used foam weather seal tape to center the rings during bonding...
Image

Later the carpet will catch in the gap between speaker grille and kick panel...
Image

Fitting...
Image

Image

Although closely spaced the speaker magnets didn't touch the wheel wells - yay!...
Image

Finally filled, sanded and painted the kick panels...
Image

Image

Image
User avatar
Super_Randy
Get off my lawn.
Posts: 1526
Joined: June 11th, 2017, 10:41 pm
Location: Bong Leach Commiefornia

Re: Some old Bullshit...

at first i was thinking you were after more back spacing. then it looks like you go an recess the speakers in. slick!
you never learn nothin by mistake if you're to careful.
bad decisions make good memories.
User avatar
Maddel
Posts: 1462
Joined: June 29th, 2017, 8:30 am

Re: Some old Bullshit...

Super_Randy wrote: February 27th, 2023, 9:06 pm... recess the speakers in ...
Yes, that's exactly what I had in mind.
Experimented with some old stock carpet to get an impression how it will turn out...
Image

Image

Image

Image
User avatar
Maddel
Posts: 1462
Joined: June 29th, 2017, 8:30 am

Re: Some old Bullshit...

September 2015

Gutted the passenger side door...
Image

Image


Added some additional wires for the HIFI system before the harness went back in...
Image


Wiring & sound deadening...
Image

Image

Image


Glued the kick panels to the wheel wells using MS Polymer sealant...
Image

Image

Image


Applied butyl sound insulation mats to the battery area...
Image

Image
User avatar
Super_Randy
Get off my lawn.
Posts: 1526
Joined: June 11th, 2017, 10:41 pm
Location: Bong Leach Commiefornia

Re: Some old Bullshit...

wow that is a clean wiring in stall!
you never learn nothin by mistake if you're to careful.
bad decisions make good memories.
Post Reply